瓦楞纸箱防水糊料中烧碱配料影响分析数据

片碱具有氧化剂，在瓦楞纸箱防水糊料中起到提交粘结剂糊化的作用，同时还具有浸润和软化纸板纤维的功能，提高粘合剂的渗透力。通过考察瓦楞纸箱防水糊料中烧碱配料对糊料粘度的作用，来优化瓦楞纸箱糊料的配方，提高瓦楞纸箱生产加工的稳定性，同时判定糊料的材料等级。1、数据采集：在糊料生产前，记录糊料的批号、总量和片碱的质量，计算片碱在糊料总量的占比。糊料生产完成后，在料液各个深度取5个样品，每个样品为100g。2、数据检测：采用糊料粘度测量仪器4号詹氏杯进行各个样品粘度测试，记录粘度流出时间。3、数据处理：计算糊料粘度流出时间平均值=（糊料粘度流出时间1+糊料粘度流出时间2+糊料粘度流出时间3+糊料粘度流出时间4+糊料粘度流出时间5）/5。4、数据评价：根据客户要求制定糊料粘度流出时间标准为17s~60s，如果糊料粘度流出时间平均值在标准范围内，则判定糊料合格，反之则不合格。根据瓦楞纸材质等级要求：单层瓦楞纸糊料粘度流出时间标准为17s～21s；双层瓦楞纸糊料粘度流出时间标准为22s~31s；三层瓦楞纸糊料粘度流出时间标准为32s~40s；五层瓦楞纸糊料粘度流出时间标准为41s～60s；判定糊料的材料等级。

Caustic soda flakes function as an oxidizing agent, acting as a binder gelatinizing agent in water-resistant adhesives for corrugated cardboard boxes. They also facilitate the wetting and softening of cardboard fibers, and enhance the permeability of the adhesive. This study examines the impact of caustic soda flakes dosage in water-resistant corrugated cardboard adhesives on adhesive viscosity, with the goals of optimizing the adhesive formulation, improving the processing stability of corrugated cardboard production, and determining the material grade of the adhesive.

1. Data Collection: Prior to adhesive production, record the batch number, total mass, and mass of caustic soda flakes used, then calculate the mass proportion of caustic soda flakes relative to the total adhesive mass. After the adhesive is manufactured, collect 5 samples from different depths of the liquid adhesive, with each sample weighing 100g.
2. Data Testing: Utilize a No.4 Zahn cup (a dedicated viscosity measuring instrument for adhesives) to conduct viscosity tests on each sample, and record the viscosity outflow time.
3. Data Processing: Calculate the average viscosity outflow time of the adhesive using the following formula:
Average Viscosity Outflow Time = (Viscosity Outflow Time 1 + Viscosity Outflow Time 2 + Viscosity Outflow Time 3 + Viscosity Outflow Time 4 + Viscosity Outflow Time 5) / 5
4. Data Evaluation: Establish the standard viscosity outflow time range as 17s to 60s per customer requirements. If the calculated average viscosity outflow time falls within this range, the adhesive is deemed qualified; otherwise, it is unqualified. Then determine the material grade of the adhesive based on corrugated paper grade specifications:
- Single-layer corrugated cardboard: 17s ~ 21s
- Double-layer corrugated cardboard: 22s ~ 31s
- Three-layer corrugated cardboard: 32s ~ 40s
- Five-layer corrugated cardboard: 41s ~ 60s

搜集汇总

数据集介绍

特点

该数据集分析了瓦楞纸箱防水糊料中烧碱配料对糊料粘度的影响，包含糊料批号、用碱量、粘度测量等关键数据，用于优化糊料配方和提高生产稳定性。数据集规模为208条，每季度更新一次。