Dilatometric Cycles in the Study of Precipitation of Intermetallic Phases in Duplex Stainless Steels

Abstract Duplex stainless steels (DSS) are used in off-shore platforms due to their good properties resulting from the combination of two phases, namely austenite and ferrite. Secondary intermetallic phases, such as alpha prime (α´) and sigma (σ), which are harmful, can be formed at temperatures above 400 °C, or by a casting process. This study investigates the formation of sigma phase by thermal cycles running in a dilatometer (800 °C, 850 °C, 900 °C and 1,000 °C) for 1h, and at 850 °C for 3h and 7h. The optical microscopy of the DSS microstructure subjected to 800, 850 and 900 °C for one hour revealed a small fraction of σ phase with nucleation in the contour of ferrite/austenite phases, and tests by ferritoscope indicated a decrease (~4%) in a magnetic fraction (ferrite). However, samples subjected to dilatometric cycles at 850 °C for 3 hours showed an 18% decrease in the magnetic phase and quantitative metallography revealed a 33% fraction of σ phase precipitated in the ferrite phase. Tests conducted at 850 ºC for 7 hours indicated a high fraction of σ phase precipitated (approximately 50%), starting in the grain boundary, austenite/ferrite, and advancing in ferrite grain.