印花废布量检测数据

印花废布量达标检测数据可以用于监控生产过程中废布的产生情况，及时发现异常情况并采取相应措施进行调整，确保生产过程的稳定性和效率，降低生产成本。印花废布量达标检测数据的算法规则包括以下几个方面：
1、数据采集：通过现采集设备采集设备上位机的数据；
2、数据处理：对收集到的数据进行分析处理；
3、算法加工：废布量=(布出量*(停机时长(min)-GP停止时间)*12*0.1)/1000，废布量单位为千克，其中布出量为每分钟单个送布原料的使用量；停机时长为机器停止的时间；GP停止时长为没有原料使用的停机时长；12为每个纺位的送布数量；因为布出量的数据单位为0.1克，所以*0.1/1000把计算结果转化为千克；该纺位日废布量标准为相同规格设备正常的每日废布量，该标准是通过计算该类型设备生产该规格丝近3个月平均日废丝量得到，当每日废布量<=该纺位日废布量标准时为达标，否则为不达标。
数据应用：可以通过检测每个纺位的废布量和达标情况判断纺位是否生产异常，及时的调整优化纺位设备，降低废布率，确保生产过程的稳定性和效率。

Qualified detection data for printed fabric waste volume can be used to monitor the generation of waste fabric during the production process, detect abnormalities in a timely manner, and take corresponding adjustment measures to ensure the stability and efficiency of the production process and reduce production costs. The algorithm rules for the qualified detection of printed fabric waste volume include the following aspects:
1. Data collection: Collect data from the upper computer of the production equipment via existing acquisition devices;
2. Data processing: Analyze and process the collected data;
3. Algorithm calculation: The waste fabric volume is calculated using the formula: Waste fabric volume = (Fabric output per minute × (Shutdown duration (min) - GP shutdown duration)) × 12 × 0.1 / 1000, with the unit being kilogram. Here, Fabric output refers to the consumption amount of single fabric feeding material per minute; Shutdown duration refers to the total downtime of the machine; GP shutdown duration refers to the downtime when no feeding material is being used; 12 represents the number of fabric feeding stations per spinning position. Since the unit of fabric output data is 0.1 gram, multiplying by 0.1 and dividing by 1000 converts the calculation result into kilograms. The daily qualified standard for waste fabric volume of a specific spinning position is the normal daily waste fabric volume of equipment with the same specification. This standard is calculated based on the average daily waste silk volume of this type of equipment producing this specification of silk over the past three months. When the daily waste fabric volume is less than or equal to the daily qualified standard of the corresponding spinning position, it is deemed qualified; otherwise, it is unqualified.
Data application: The waste fabric volume and qualified status of each spinning position can be used to determine whether the production of the spinning position is abnormal, so as to timely adjust and optimize the spinning position equipment, reduce the waste fabric rate, and ensure the stability and efficiency of the production process.

搜集汇总

数据集介绍

特点

该数据集由绍兴忠福印花纺织有限公司提供，包含300条记录，每日更新，主要用于监控印花生产过程中废布的产生情况。数据集包含纺位、设备、布出量、停机时长、废布量等字段，并通过特定算法计算废布量是否达标，以优化生产效率和降低成本。