Normalization and Processing of Rotational Eddy Current Scans for Layup Characterization of CFRP Laminates

The verification of fiber orientation and layup in carbon fiber-reinforced polymer (CFRP) composite laminates is essential to guarantee the performance of the material. This work reports the background, methodology, and results of a rotational eddy current testing (ECT) system for determining fiber orientation and ply layup of unidirectional CFRP components. The system presented mechanically rotates a 15 MHz directional transmit-receive ECT probe, which poses several speed and consistency advantages. The paper presents a theoretical discussion of how these scans are produced, a unique preprocessing normalization method, and an optimization process for determining the layup from the captured datasets. Results show a high level of accuracy for identifying the unique directions present in a laminate, and the theory-supported model enables the extraction of layup order information of multilayer parts, even where repeated lamina are present within the laminate.