Sustainable biosynthesis of caproate from waste activated sludge via electro-fermentation: Perspectives of product spectrum, economic and environmental impacts

Electro-fermentation (EF) has emerged as a promising method to produce value-added medium chain fatty acids (MCFAs) via chain elongation (CE). The biorefinery of waste activated sludge (WAS) to MCFAs has been attracting increasing attention. However, so far anaerobic_CE process was commonly employed, while the contribution and mechanism of EF_CE still remain unclear. In the present study, a comprehensive analysis of caproate biosynthesis from prefermented WAS via EF_CE was performed. The reduction in substrates resulted in an increase in caproate production, yielding the maximum caproate (299.8 mg COD/g volatile suspended solid) in the minimum substrate concentration (25% prefermented WAS, EF13 group). The highest utilization rate (78.76%) of soluble proteins was also achieved in EF13. Significant positive correlation among caproate yield, electrochemically active bacteria, caproate-synthesizing consortium and homo-acetogen was revealed by molecular ecological network and Mantel test. Further analysis of the metabolic pathways revealed that EF13 demonstrated more key enzymes participated in the production of acetyl-CoA via the Wood-Ljungdahl pathway and the conversation of acetyl-CoA to caproate via the RBO pathway. Moreover, compared to the anaerobic_CE process, the economic benefits of the EF_CE process significantly increased, and the environmental impacts were greatly reduced. The life cycle assessment and economic benefits analysis identified the strengths of EF_CE and proposed a sustainable strategy to facilitate the commercialization of electro-fermentation assisted biorefinery technology.