Minimal dataset.

Asymmetric dentoskeletal expansion is one of the common complications associated with rapid palatal expansion (RPE), often leading to functional and aesthetic concerns. This study investigates the biomechanical performance of ATOZ™ expander using finite element method, with a focus on addressing asymmetrical expansion through expander design modifications. A 3D skull model incorporating teeth and sutures were reconstructed, and two scenarios were analyzed. Model I featured symmetrical suture maturation (stage B), and Model II with asymmetrical suture maturation, particularly more mature zygomatic sutures on the right side (Stage C). Five expander configurations were evaluated in each model. A 0.3 mm total displacement (0.15 mm per side) was applied parallel to the midpalatal suture. Results showed that in Model I, configurations 1, 2, and 3 resulted in relatively symmetrical expansion, while configurations 4 and 5 introduced asymmetry. In Model II, all configurations except configuration 4 demonstrated significant asymmetrical expansion toward the less mature left side. Configuration 4, which included one-sided dental support on the left, was found to redistribute forces and minimize asymmetry. The number of micro-implants had minimal impact on expansion outcomes, while dental support substantially influenced force distribution. These findings suggest that the ATOZ™ expander, especially when configured with one-sided dental support, offers a non-surgical solution to compensate for asymmetrical sutural resistance. This approach may improve clinical outcomes in patients exhibiting unilateral suture maturity and could help reduce the need for surgical intervention such as SARPE.