Intentional Formation of Persistent Surface Redox Mediators by Adsorption of Polyconjugated Carbonyl Complexes to Pd Nanoparticles

Adsorbing polyconjugated carbonyl and aromatic species to Pd nanoparticles forms persistent intermediates that mediate reactions between hydrogen and oxygen-derived species. These surface redox mediators form in situ and increase selectivities toward H2O2 formation (∼65–85%) compared to unmodified Pd nanoparticles (∼45%). Infrared spectroscopy, temperature-programmed oxidation measurements, and ab initio calculations show that these species adsorb irreversibly to Pd surfaces and persist over extended periods of catalysis. Combined rates and kinetic isotope effect measurements and simulations suggest that carbonyl groups of bound organics react heterolytically with hydrogen to form partially hydrogenated oxygenated complexes. Subsequently, these organic species transfer proton–electron pairs to O2-derived surface species via pathways that favor H2O2 over H2O formation on Pd nanoparticles. Computational and experimental measurements show redox pathways mediated by partially hydrogenated carbonyl species form H2O2 with lower barriers than competing processes while also obstructing O–O bond dissociation during H2O formation. For example, adsorption and hydrogenation of hexaketocyclohexane on Pd forms species that react with oxygen with high H2O2 selectivities (85 ± 8%) for 130 h on stream in flowing water without additional promoters or cosolvents. These paths resemble the anthraquinone auto-oxidation process (AAOP) used for industrial H2O2 production. These surface-bound species form partially hydrogenated intermediates that mediate H2O2 formation with high rates and selectivities, comparable to AAOP but on a single catalytic nanoparticle in pure water without organic solvents or multiunit reaction-separation chains. The molecular insights developed herein provide strategies to avoid organic solvents in selective processes and circumvent their associated process costs and environmental impacts.