Modeling the Drying Process of Porous Catalysts: Impact of the Pore Size Distribution

The distribution of catalytically active species in heterogeneous porous catalysts strongly influences their performance and durability in industrial reactors. A drying model for investigating this redistribution was developed and implemented using the finite volume method. This model embeds an analytical approach regarding the permeability and capillary pressure from arbitrary pore size distributions. Subsequently, a set of varying pore size distributions are investigated, and their impact on the species redistribution during drying is quantified. It was found that small amounts of large pores speed up the drying process and reduce internal pressure build up significantly while having a negligible impact on the final distribution of the catalytically active species. By further increasing the amount of large pores, the accumulation of species at the drying surface is facilitated.