Design of a long depth of focus Gaussian beam shaping system via aspheric lenses

This paper presents a beam shaping system that uses a Galilean beam shaper. The light mapping function and the aspherical coefficient, which determines the characteristics of the aspheric lens, are derived based on the law of conservation of energy. Furthermore, optical software (i.e., ZEMAX) was utilized to simulate the design of the shaping system. In addition, a spherical collimation system is introduced to achieve the shaping system with long depth of focus. The results show that the output flat-top beam has the uniformity over 90% within the 300mm depth of focus range and the divergence angle no more than 0.6°, which is in line with the theoretical expectation. Compared to the previous works, our beam shaping system is characterized by long depth of focus, simple structure and good beam shaping effect, which makes the present shaping beam more flexible for the application in the field of laser processing.