Effects of Dodecaboride-Forming Metals on the Properties of Superhard Tungsten Tetraboride

Tungsten tetraboride alloys with Y, Sc, Gd, Tb, Dy, Ho, and Er were prepared by arc-melting and investigated for their thermal stability and mechanical properties. The phase composition and purity were confirmed by powder X-ray diffraction (PXRD) and energy dispersive X-ray spectroscopy (EDS). In all cases, except for Sc, a change to a “dendritic” morphology was observed. For alloys with Sc, the metal boride and boron grains became smaller; however, no patterning was observed. This shows that tuning the composition of the alloys of WB4 with transition metals and lanthanides results in a modification of the morphology leading to patterning and smaller grains that enhance mechanical and thermal properties. For alloys of WB4 with Y, Sc, Gd, Dy, Tb, Ho, and Er, an increase in hardness to 50.2 ± 2.4, 48.9 ± 2.5, 48.0 ± 2.1, 46.3 ± 2.6, 48.5 ± 2.3, 46.4 ± 3.4, and 47.2 ± 2.9 GPa at low load, respectively, compared to 41.2 ± 1.4 GPa for WB4 is observed. Moreover, the alloys of WB4 with Y, Sc, and Gd showed an increase in oxidation resistance from ∼450 °C for WB4 to ∼470, ∼525, and 465 °C, respectively.