模切机设备综合运行效率数据

通过每日的时间计划达成率×良品率×时间稼动率来计算模切机设备的OEE（设备综合效率），能准确地知晓设备运行效率如何，以便及时地进行改善。本公司使用OEE模型企业可以轻松的找到影响生产效率的瓶颈，降低设备的故障以及维修成本，并进行改进和跟踪，加强设备管理以延长设备的使用寿命，达到提高生产效率的目的。OEE也可以帮助其他所有生产制造型企业，对该生产设备进行分析，改善生产状况，提高产品质量，能最大化提高设备的利用率。1、数据收集：每日采集模切机设备运行数据，对数据进行降噪、清洗、加工后进行处理。 2、数据处理：设备综合效率(OEE)=计划达成率×良品率×时间稼动率，计划达成率=实际数量/计划数量，良品率=合格数量/实际数量，时间稼动率=稼动时间/负荷时间，稼动时间是指设备在一定时期内（班次即白班/晚班）实际投入生产的时间，负荷时间则是设备在特定作业周期内实际运行的时间。 3、数据运用：OEE在85%则该设备为优秀，这代表了设备日常维护即可。OEE在60%到85%则该设备为良好，通过优化设备维护、改进生产工艺、提高操作员技能等措施，可以进一步提升设备效率。OEE低于60%则该设备为差，需要进行显著的改进和优化。Calculate the Overall Equipment Effectiveness (OEE) of die-cutting machines by multiplying daily plan achievement rate, yield rate and time utilization rate, which enables accurate assessment of equipment operational efficiency and timely implementation of improvements. Our company's OEE model allows enterprises to easily identify bottlenecks restricting production efficiency, reduce equipment failure and maintenance costs, conduct targeted improvements and tracking, strengthen equipment management to extend service life, and ultimately improve production efficiency. OEE can also assist all other manufacturing enterprises to analyze their production equipment, optimize production status, improve product quality, and maximize equipment utilization. 1. Data Collection: Collect daily operational data of die-cutting machines, and process the collected data through denoising, cleaning and preprocessing. 2. Data Processing: Overall Equipment Effectiveness (OEE) = Plan Achievement Rate × Yield Rate × Time Utilization Rate. Plan Achievement Rate = Actual Quantity / Planned Quantity; Yield Rate = Qualified Quantity / Actual Quantity; Time Utilization Rate = Operating Time / Load Time. Operating Time refers to the actual production time of the equipment within a certain period (shift, i.e., day shift/night shift), while Load Time is the actual operating time of the equipment within a specific operation cycle. 3. Data Application: When OEE reaches 85%, the equipment is rated as excellent, meaning that routine equipment maintenance is sufficient. When OEE ranges from 60% to 85%, the equipment is rated as good, and further improvements in equipment efficiency can be achieved through measures such as optimizing equipment maintenance, optimizing production processes, and enhancing operators' skills. When OEE is lower than 60%, the equipment is rated as poor, requiring significant improvements and optimizations.

搜集汇总

背景与挑战

背景概述

该数据集包含浙江鑫祥印业有限公司的模切机设备运行效率数据，共计30097条，每日更新。数据用于计算设备综合效率(OEE)，帮助企业分析设备运行状况，优化生产效率。数据已存证于浙江省知识产权区块链公共存证平台。