Process modelling and techno-economic analysis of anaerobic digestion of sewage sludge integrated with wet oxidation using a gravity pressure vessel and thermal hydrolysis

Anaerobic digestion (AD) of sewage sludge is used to biodegrade sewage sludge into biomethane and digestate. With the addition of thermal processes such as thermal hydrolysis (TH) and wet oxidation (WO), AD biodegradability generally improves. Implementation of additional treatment is challenging due to the limitation in the mass and energy balances. Hence, tools such as process simulation can be utilized to predict the input and output around the process. The techno-economic analysis (TEA) of AD, especially incorporating the TH or WO using gravity pressure vessel (GPV) technology, is limited in the literature. In this study, TEA for four different scenarios of AD was conducted using Aspen Plus and economic analysis tools: (1) without any pre- or post-treatment, (2) with TH pre-treatment, (3) with 100% WO post-treatment, and (4) with 20% partial wet oxidation (PWO) and acid hydrolysis pre- or post-treatment. A simulation model (GPVM) was developed using Aspen Plus to mimic the GPV reactor. The study outcomes showed that Scenario 3 with 100% WO post-treatment was the most suitable for processing parameters and sludge treatment cost. The sensitivity analysis concluded that operating cost and plant capacity are the dominant factors that impact the plant feasibility significantly.