Extended Life Qualication of the Magnetically Shielded Miniature (MaSMi) Hall Thruster

We present an update on the life qualification of the Magnetically Shielded Miniature (MaSMi) Hall thruster (also known as the ASTRAEUS Thruster Element), which was developed at the Jet Propulsion Laboratory and was recently licensed to ExoTerra Resource for flight production (renamed Halo12). In 2020--2021, the thruster successfully completed a 7205-hour wear test at operating powers from 200--1350 W, processing over 100 kg of xenon propellant and producing 1.55 MN-s total impulse with no measurable degradation in performance. The wear test is being extended to further demonstrate the service life capability of the thruster. In separate tests, proto-flight MaSMi hollow cathodes demonstrated >25000 ignition cycles and >13000 hours of operation at 4 A discharge current, and a set of three MaSMi electromagnets underwent >3000 deep thermal cycles (-123 C to 495 C). Laser-induced fluorescence (LIF) measurements of ion velocities and plasma modeling with Hall2De, a widely published numerical plasma code, have been carried out to elucidate the physical mechanisms driving pole erosion trends observed in thruster wear testing. Survival probabilities for micrometeoroid impacts and other random failure modes in flight were also analyzed.