Specifications of the LPG spherical tank.

Liquefied Petroleum Gas (LPG) is typically stored in pressurized spherical tanks, where accidental leaks can create dense, flammable vapor clouds. This study used PHAST to simulate LPG dispersion from a refinery-scale spherical tank, considering various leak diameters (5–805 mm), leak locations, seasonal meteorological conditions, and three propane–butane mixtures (15/85, 30/70, and 50/50 by volume). Dispersion distances were evaluated at both the Lower Flammability Limit (LFL) and 50% LFL thresholds. The findings indicate that leak diameter is the primary factor influencing dispersion extent, showing strong correlations for both LFL (ρ = 0.89) and 50% LFL (ρ = 0.91). Predicted dispersion distances downwind ranged from approximately 20–60 m for small leaks to around 400–800 m for larger releases, depending on the concentration threshold and release conditions. Distances at the 50% LFL were consistently greater than those at the LFL. Power-law regression revealed nearly linear scaling between dispersion distance and leak diameter (b = 0.94 for LFL and b = 0.96 for 50% LFL), explaining over 80% of the observed variance. Butane-rich mixtures resulted in longer dispersion distances at the LFL, while compositional effects were not significant at the 50% LFL. Meteorological and temporal factors had limited influence under typical site conditions. Overall, the results emphasize comparative scaling behavior rather than pointwise concentration prediction and demonstrate deviations from ideal D² scaling due to turbulence, buoyancy, and atmospheric entrainment. Using both LFL and 50% LFL thresholds provides a conservative and practically relevant basis for hazard zoning, quantitative risk assessment, and emergency planning at LPG storage facilities.