纺丝废丝量达标检测数据
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纺丝废丝量达标检测数据可以用于监控生产过程中废丝的产生情况，及时发现异常情况并采取相应措施进行调整，确保生产过程的稳定性和效率。纺丝废丝量达标检测数据的算法规则包括以下几个方面：1、数据采集：通过现场IOT数采设备采集设备上位机的数据。2、数据处理，对采集到的数据进行去重、清洗，便于分析使用。3、算法加工：废丝量=(泵出量*(停机时长(min)-GP停止时间)*12*0.1)/1000，废丝量单位为千克,其中泵出量为每分钟单个喷丝原料的使用量；停机时长为机器停止的时间；GP停止时长为没有原料使用的停机时长；12为每个纺位的喷丝数量；因为数采泵出量的数据单位为0.1克，所以*0.1/1000把计算结果转化为千克；该纺位日废丝量标准为相同规格设备正常的每日废丝量,该标准是通过计算该类型设备生产该规格丝近3个月平均日废丝量得到，当每日废丝量<=该纺位日废丝量标准时为达标，否则为不达标。4、数据应用：可以通过检测每个纺位的废丝量和达标情况判断纺位是否生产异常，及时的调整优化纺位设备，降低废丝率，确保生产过程的稳定性和效率。
The qualified detection data of spinning waste silk production can be used to monitor the generation of waste silk throughout the production process, detect abnormalities in a timely manner and take corresponding adjustment measures to ensure the stability and efficiency of the production process. The algorithmic rules for the qualified detection of spinning waste silk production include the following aspects: 1. Data Collection: Collect data from the upper computer of on-site equipment via IoT data acquisition devices. 2. Data Preprocessing: Perform deduplication and cleaning on the collected data to facilitate subsequent analysis and utilization. 3. Algorithmic Calculation: The formula for calculating waste silk production is: Waste Silk Production = (Pump Output × (Shutdown Duration (min) - GP Shutdown Duration) × 12 × 0.1) / 1000, with the unit of waste silk production being kilogram. Specifically, Pump Output refers to the raw material consumption per minute for a single spinneret; Shutdown Duration refers to the total duration during which the machine shuts down; GP Shutdown Duration refers to the shutdown period when no raw material is consumed; 12 represents the number of spinnerets per spinning position; since the collected pump output data is measured in units of 0.1 gram, multiplying by 0.1 and dividing by 1000 converts the calculation result to kilograms. The daily waste silk production standard for a specific spinning position is the normal daily waste silk production level of equipment with the same specification, which is calculated as the 3-month average daily waste silk production of this type of equipment when producing filaments of this specification. A spinning position is deemed qualified if its daily waste silk production is less than or equal to the established standard value; otherwise, it is unqualified. 4. Data Application: Detect the waste silk production and qualification status of each spinning position to determine whether the spinning position has production abnormalities, adjust and optimize the spinning position equipment in a timely manner, reduce the waste silk rate, and ensure the stability and efficiency of the production process.
